Radical Design: Redefining Efficiency Benchmarks
Rigidity Revolution: Patented Gantry-Style Dual Columns (Vibration Damping ≥92%) reduce chatter by 60% vs single-column lathes, enabling 3.5 mm/r roughing feed on cast steel
Power Upgrade: 55kW spindle + Peak Torque Compensation delivers 63kN·m torque at 380V, slashing machining time for Ø2500mm wind flanges to 4.2 hrs/pc (vs 7.5 hrs conventionally)
Precision Supremacy: Laser Interferometer Calibration ensures ≤0.015mm positioning error over 2000mm travel
Complete Machining: Eliminating Multiple Setups
[ Pain Point Solution ]
Traditional Process:
Vertical Turning → Floor Boring → Gantry Milling → 3 setups with ≥0.1mm accuracy loss
CK5225 Integrated Approach:
1. Worktable with **Hydraulic Indexing Chuck** (±0.001° repeatability)
2. Right Turret: **10000rpm Milling Head**
3. Left Turret: **Deep-Hole Boring Unit**
→ Complete gearbox machining in one setup, achieving ISO2768-m tolerances
Global Proof: Cross-Industry Efficiency Gains
| Application | Conventional Time | CK5225 Time | Efficiency Boost |
|---|---|---|---|
| Mining Crusher Bearing Housing | 38 hrs | 14 hrs | 63% |
| Nuclear Vessel Flange | 72 hrs | 26 hrs | 64% |
| Marine Propeller Cone | 41 hrs | 15 hrs | 63.4% |
Source: Sany Heavy Industry 2024 Heavy Equipment Machining Report
Smart DNA: The Hidden Cost Controller
Energy Intelligence: Adaptive load regulation limits idle power to <11kW, saving 27% energy
Lifespan Prediction: Guideway wear sensors + AI forecast part replacement 30 days ahead
Quick Changeover: Modular turret interfaces switch functions in ≤15 mins
Maximize Your Workshop ROI
Download the 《CK5225 Large-Part Machining Calculator》to simulate your ROI:
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