Horizontal Machining Center

  • CK6185E Heavy Duty CNC Lathe Machine
    Features include a higher stability one-piece machine bed with an integrated design that minimizes vibration for precision and reliability during complex machining; a 3-gear spindle speed offering...
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  • CNC Horizontal Milling Machine
    Model HMC50/HMC63 cnc horizontal machining center is our company combined with foreign advanced technology on the basis of self-development of a series of stereotypical products.
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  • CNC Horizontal Machining Center
    Model HMC50/HMC63 cnc horizontal machining center is our company combined with foreign advanced technology on the basis of self-development of a series of stereotypical products.
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  • Horizontal Machine Center
    Model HMC50/HMC63 cnc horizontal machining center is our company combined with foreign advanced technology on the basis of self-development of a series of stereotypical products.
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Our Factory

Dalian Haidi Machinery Co.,Ltd is a professional manufacturer that specializes in the development, research and production of single-column vertical lathe, double-column vertical lathe, horizontal lathe, boring-milling machine, machining center, gear hobbing machine. The researched products by our company have such advantages as a great variety, complete specification, advanced technology and outstanding quality. Haidi Machinery covers building area of 30,000 square meters. Now we have more than 200 staff members, including 11 senior engineers, 8 senior managerial staff, over 160 technical workers. Our factory has strong strength and excellent processing equipment. The machine tools produced by our factory are sold all over the country and the world. The advanced design, reliable trustworthy, simple operation, flexible use, high precision, high cost performance and perfect after-sales service have won the unanimous praise of users. Our company is the largest enterprise that specializes in the casting of machine tool in southern Liaoning.In the meantime, it has offered great support to speed up our company's product research and production and made great contribution to providing products to customers in the shortest duration.

 

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What Is Horizontal Machining Center

 

A horizontal machining center is a machining center with its spindle in a horizontal orientation. This machining center design favors uninterrupted production work. One reason for this is that the horizontal orientation encourages chips to fall away, so they don’t have to be cleared from the table. More significantly, the horizontal design allows a two-pallet workchanger to be incorporated into a space-efficient machine. To save time, work can be loaded on one pallet of a horizontal machining center while machining occurs on the other pallet.

 

Advantages of Horizontal Machining Center

 

Speed
Shops that require quick turnarounds can benefit from a horizontal machining center. These machining centers can cut at fast speeds for better surface finishes.
Capacity
Again, a horizontal machining center is ideal for large-scale projects. HMCs typically have higher table load capacity as they do not push down, against the table, with the power of the spindle.
Chip evacuation
When comparing a horizontal machining center vs. a vertical machining center, horizontal options are better for chip evacuation. They can produce greater throughput because of the ease of chip removal.
Durability
A Horizontal machining center is a sturdier option than vertical machining centers. They typically have a rigid box-way design that offers additional durability. Thanks to this structure, a horizontal machining center can often provide improved damping and increased rigidity for greater accuracy.

 

Why Choose Us

Experienced team

Our staff comprises seasoned professionals with extensive experience in technology development, offering deep expertise in a wide array of tech domains.

Quality assurance

We adhere to stringent quality control processes to deliver reliable and high-performance products that exceed industry standards.

Customization

Our team of experts provides tailored services to address specific challenges, ensuring each solution is unique and perfectly suited to the client's requirements.

After-sales service

Dedicated to strict quality control and thoughtful customer service, our experienced staff members are always available to discuss your requirements and ensure full customer satisfaction.

Leading factory

20+years' production experience as the leading manufacturer for vertical lathe,horizontal lathe, machining center,boring machine,milling Machine, drilling machine, slotting machine, gear hobbing machine, etc.

Exportation to 60+ countries

Our products have exported to Australia, Chile, Peru, Turkey, Russia, Indonesia, Saudi Arabia,USA, Belarus, Argentina Singapore and others, around 60 countries.

 

When To Use A Horizontal Machining Center

A horizontal machining center shares a similar design to vertical machining centers. However, its spindle axis is horizontally oriented and parallel to the work table. The spindle on an horizontal machining center also performs slightly differently than a VMC does.This kind of machining center is best suited for large-scale and fast productions. They also generally create smoother surfaces on workpieces and require less fabrication at the end of production than vertical machining centers. In addition to reducing the need for workers and having faster processing times, horizontal machining center have many other benefits as well. There are various applications in which horizontal machining centers are a better choice than a VMC.
Since horizontal machining centers can cut workpieces from various angles, they are a great choice for cutting the following. In addition, horizontal machining centers are suitable for projects that require side-oriented work or projects that require cutting on multiple sides. When working with large or heavy materials, an HMC is an ideal choice because of its stability and durability. Horizontal machining centers have better chip evacuation than other types of mills. This makes them more suitable for applications that need clean, smooth surface finishes and faster production speeds. When there is larger volume production, an HMC has the solid construction to handle the job. That' s why so many industries use this type of machining center.

What Are Five-Axis Horizontal Machining Centers
 

Like any form of milling, horizontal milling relies on various cutting tools to remove metal from a workpiece. The machining occurs on a horizontal machining center (HMC) with a spindle parallel to the worktable and the floor. With this arrangement, the tool sticks out of the side of the tool holder and machines across the side of the workpiece, allowing chips to drop away and avoiding having to clear chips from the table.

 

5-axis machining centers are becoming more prevalent and are a step up from the typical 3-axis horizontal machining centers. In addition to the X-axis, Y-axis, and Z-axis, the 5-axis machining center add two rotary axes from the A-axis, B-axis, and C-axis. Five-axis machining involves moving CNC cutting tools across five different axes simultaneously.

 

This machining is a high-efficiency, high-precision process during which the workpiece is entirely machined by clamping it once. Five-axis machining is ideal for machining complex and intricate parts in aerospace, automotive, high-precision medical devices, and the military. The pallet size and work envelope for these machines could vary.

Choosing the Right Horizontal Machining Center

Machining centers are extremely versatile tools that serve many different functions. It’s important to find the right fit for your shop’s unique needs. Consider the following when choosing the right machining center for your application. It is important to think about the spindle orientation when deciding which type of machining center to choose. As a general rule of thumb, applications that require extreme precision and attention to detail typically require a vertical machining center. Before landing on the right machining center for your shop, consider your budget. When picking your machining center, account for table size and travel. Your table’s size should be slightly larger than the area you need for your application.
Table travel, also called axis travel, refers to the maximum milling area your spindle can reach. You’ll need to assess spindle-table distance as well to find the right specifications for your needs.Next, consider how many axes your application will require. Most machining centers have three axes, a vertical one that allows you to adjust the height of the spindle and two horizontal ones to move the table in longitudinal and transverse directions.
Some applications will need four or five axes, depending on the machine angles you need to reach. When choosing between horizontal and vertical machining centers, consider the machining center’s capacities and your application’s needs. Spindle speed is important because it affects surface roughness. Using the right speed will help maintain your tools and improve the surface finish.

Design of a Horizontal Machining Center

 

This unit features numerous components aligned uniquely to facilitate certain machining operations. Base is a frame that acts as the foundation stone of your machining center. It provides a support structure for other pivotal components including the spindle and the worktable. The majority of horizontal machining centers feature cast iron frames or bases. The column is another support structure that holds up your center' s z-axis. The Z-axis is a component that allows your horizontal machining center’ s spindle to maneuver vertically. This component also acts as a bridge between the machine bed and the headstock.
Your horizontal machining center comes with a table-like surface where you can place and position your workpiece. This worktable can move in distinct ways thanks to the inclusion of the x, y, and z axes. This component primarily handles the movement of your installed machining tool. You can adjust its speed and power upwards or downwards depending on your operation's demands. For HMCs, the spindle is uniquely configured seeing that it runs parallel to your worktable.
The headstock is the component that holds your center' s spindle whilst still supporting other pivotal parts. This includes the tool changer. This is an automatic component that allows your horizontal machining center to switch between distinct machining tools. It comes with a magazine that preserves essential cutting tools like a milling cutter and a drill bit. Once you decide to change the machining tool, it retrieves the tool of your choice and mounts it on the spindle. Although not all horizontal machining centers are endowed with pallet changers, most contemporary centers are. This component allows you to feed different workpieces to your machining center thereby minimizing idle time. The axis configuration of horizontal machining centers varies depending on the center’ s complexity. Basic HMCs boast of three axes while advanced options can feature up to 5 axes. This opens up the door to sophisticated machining processes including knurling and threading.

How A Horizontal Machining Center Works

 

 

Horizontal machining centers come in varying models each engineered uniquely to perform distinct machining functions. This may result in distinct working processes. However, typical horizontal machining center perform varying machining operations in the following steps.

 
 

First, your raw materials or workpieces are fed onto the machining center and carefully positioned on the worktable. In advanced horizontal machining centerendowed with pallet changers, the loading process is automated. The loaded workpiece is then secured in place by firmly constraining it to your worktable. This is quite significant as it ensures your object is accurately positioned and avoids its movement during machining. Consequently, the appropriate machining tool needed to process your workpiece is chosen and retrieved from the magazine. The designated tool is then mounted on the tool holder ready for machining.

 
 

Once the workpiece and the center are well set up, machining instructions are keyed into the center’ s controller. These instructions include the machining operation, the cutting depth, and the cutting machining speed. Once your instructions are keyed in, the horizontal machining center commences the machining process automatically. The machining tool is brought into contact with your workpiece by moving the spindle along a specified axis. This results in a well-shaped, drilled, or threaded workpiece. The machining operations undertaken often result in friction and heat generation. This necessitates coolant and lubricant application to facilitate smooth operations. This step is initiated once you are satisfied with the quality of your machined product. This process can be undertaken automatically or manually.

 
Types Of Horizontal Machining Center
01/

Horizontal machining centers are classified based on their spindle configuration. However, they are further divided into other subtypes, each specialized to perform distinct roles.

02/

The 3-axis horizontal machining center is a simple machining center renowned for supporting three-axis movements. This machine supports movement along the X, Y, and Z axes making it perfect for simple applications including milling, tapping, and drilling.

03/

The 4-axis horizontal machining center incorporates more axes making it suitable for more complex machining processes. In addition to the three axes supported by a 3-axis horizontal machining center, this machine features a rotary table. With the 4-axis horizontal machining center, you can work on numerous faces of your workpiece accurately and conveniently. This is the most advanced model of horizontal machining centers and it is universally revered for its flexibility.

04/

The 5-axis horizontal machining center comes with two extra rotary axes in addition to the three basic axes. These axes are the A and B axes, which permit you to machine irregularly shaped workpieces on numerous faces. The twin pallet horizontal machining center is revered for its high production rates enabled by its dual pallet configuration. With this center, you can feed two workpieces on two different pallets. This ensures continuous machining since you can load one pallet while the other holds your workpiece for machining.

Applications of Horizontal Machining Centers

Horizontal machining centers remain the preferred machining solution for heavy-duty machining operations thanks to their robust machining tools. For example, construction equipment parts, engine blocks, and large molds. 4-axis and 5-axis horizontal machining centers are used to perform complex machining operations like internal threading. The inclusion of double pallets makes them perfect for high-volume production of components.
Their accuracy and high automation level have driven up their use in manufacturing industries to produce prototypes and consumer products. The dual-spindle design allows our horizontal milling machines to perform turning and milling operations in a single setup. Because of the horizontal configuration and multiple spindles, our equipment can machine more parts with higher-quality surfaces than most conventional production equipment.
One of the most significant benefits of these machines is that they can turn components without rotating the actual workpiece, enabling faster production times while creating a much safer work environment.They are especially effective on heavy parts as well as those that require machining from multiple sides. In addition to more efficient chip management, horizontal configurations typically offer faster processing times due to the ability of operators to change pallets.

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FAQ

 

Q: What is a horizontal machining center (HMC)?

A: A horizontal machining center is a type of machine tool used for precision machining operations such as milling, drilling, and tapping on workpieces in a horizontal orientation.

Q: How does an HMC differ from a vertical machining center?

A: An HMC has a horizontal spindle orientation, with the cutting tool positioned horizontally, while a vertical machining center has a vertical spindle orientation, with the cutting tool positioned vertically.

Q: What are the main components of an HMC?

A: The main components of an HMC include the machine base, spindle, tool changer, worktable, axis drives, control panel, coolant system, and chip conveyor for efficient chip removal.

Q: What are the advantages of using an HMC?

A: Advantages of using an HMC include excellent chip evacuation, high rigidity, enhanced tool access, reduced vibration, increased tool life, and the ability to perform heavy-duty machining operations.

Q: What types of materials can be machined using an HMC?

A: HMCs can machine a wide range of materials, including metals (steel, aluminum, cast iron), alloys, composites, and plastics for various industrial applications.

Q: How is an HMC programmed and operated?

A: An HMC is programmed using computer-aided design (CAD) or computer-aided manufacturing (CAM) software to generate toolpaths and cutting parameters.

Q: What machining operations can be performed on an HMC?

A: HMCs can perform operations such as milling, drilling, tapping, boring, contouring, and pocketing on workpieces with high precision and productivity.

Q: How does the spindle speed affect machining operations on an HMC?

A: The spindle speed on an HMC determines the cutting speed of the tool, affecting material removal rates, surface finishes, tool life, and overall machining efficiency.

Q: What safety precautions should be followed when operating an HMC?

A: Operators should follow safety protocols such as wearing appropriate personal protective equipment, securing workpieces correctly.

Q: Can an HMC be used for both roughing and finishing operations?

A: Yes, an HMC can be used for both roughing to remove material quickly and finishing to achieve precise dimensions and surface finishes on the workpiece.

Q: How does tooling work on an HMC?

A: Tooling on an HMC includes cutting tools mounted on a tool changer, which can be automatically selected and positioned to perform various machining operations on the workpiece.

Q: What maintenance practices are recommended for HMCs?

A: Regular maintenance practices for HMCs include cleaning, lubricating, inspecting cutting tools for wear, checking alignment, and calibrating the machine for optimal performance and longevity.

Q: How does the control system of an HMC work?

A: The control system of an HMC interprets the programmed instructions, controls the movement of the spindle and tooling, adjusts cutting parameters.

Q: What are the energy efficiency considerations for HMCs?

A: Energy-efficient HMCs may incorporate features such as regenerative braking, energy-saving modes, efficient coolant systems, and LED lighting to reduce energy consumption and operating costs.

Q: How does the rigidity of an HMC impact machining performance?

A: The rigidity of an HMC affects machining performance by minimizing vibration, ensuring accuracy, and enabling high-speed cutting operations for improved surface finishes and dimensional accuracy.

Q: What are the common applications of HMCs in different industries?

A: HMCs are used in industries such as automotive, aerospace, die and mold making, and general manufacturing for producing complex components, molds, dies, and prototypes with tight tolerances.

Q: How does the accuracy of an HMC affect part quality?

A: The accuracy of an HMC influences part quality by ensuring precise dimensions, surface finishes, concentricity, and geometric tolerances are achieved consistently during machining operations.

Q: Can HMCs be used for machining large workpieces?

A: Yes, HMCs are suitable for machining large workpieces due to their horizontal orientation, which provides stability and rigidity for heavy-duty cutting operations.

Q: What factors should be considered when selecting an HMC for a specific application?

A: Factors to consider when selecting an HMC include workpiece size and weight, machining requirements, spindle speed and power, tooling options, control system features.

Q: How does the pallet system on an HMC enhance productivity?

A: The pallet system on an HMC allows for the setup of multiple workpieces on different pallets, enabling quick changeovers, continuous machining.

As one of the leading horizontal machining center manufacturers and suppliers in China, we warmly welcome you to buy cheap horizontal machining center made in China here from our factory. All our products are with high quality and low price.

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